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Synchromesh Wirerope
Wire drawing tech.Wire forming tech.Torque tech.Coating tech.
The synchromesh wirerope is manufactured by combining coating technology and wire-twisting technology.This provides the advantage of wireropes (possible 3D distribution) and the convenience of timing belts (easy mounting). This wirerope employs the same gear-mesh type transmission as the timing belt.
Patent Number : 3643105 (Japan)
I 234622 (Taiwan)
Feature
1. The synchromesh wirerope is manufactured through continuous forming. As it is not an endless type like the timing belt, any length can be selected.
2. With its round external design, this wirerope can be distributed in a 3D space in the same way as an ordinary wirerope. Unlike ordinary wireropes, however, it does not need to be wound around a drum.
3. The mesh transmission allows it to be driven with a lower tension than an ordinary wirerope.
4. The helical construction reduces meshing noise, providing excellent low-noise properties.
Note : Exclusive drive gears are required.
Wire
Stranded wire
Wirerope
Synchromesh Wirerope
Cable Rack
Torque Wirerope
Coil
Round-Wire Coil
Flat-Wire Coil
Torque Coil
ACTONE*(Cable tube)
Tube
Assembly
Wire-Bar
Example of Design
Specifications
Charge Wire
Control Cable
Option Parts
Application examples
Office automation equipment, home electric appliances, automobiles, FA, etc.
Construction
Exclusive drive gear
Since the synchromesh wirerope is driven by the same mesh transmission system as the timing belt, it requires exclusive gears for use in the drive. The gear is manufactured by injection molding of a resin such as POM and PBT. Drive gears manufactured by cutting are available for proto-typing and test purposes.
Specifications
Type AS-40 AS-60 AS-80 AS-100 AS-120
Pitch
(P: mm)
2.03 2.82 - 3.05 3.53 - 3.81 4.23 - 5.08 6.35
Outer diameter
(D: mm)
1.04 1.50 2.06 2.60 3.40
Core diameter
(d: mm)
0.45 0.60 0.80 1.00 1.20
Side span
(W: mm)
0.52 0.72 0.92 1.15 1.38
Twisting angle
()
49 45 - 50 51 - 53 50 - 55 51
Breaking Load
(N)
103.0 161.8 323.6 647.2 784.5
Note : The wireropes can also be manufactured to custom specifications.
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